Used IBCs are always recyclable. There are two possible processes for recycling IBCs:
- Reconditioning = cleaning the IBC
- Rebottling = fitting the IBC with a new inner bladder
A reconditioned IBC is not suitable for food use. However, this is often possible with a rebottled IBC. Both options can be UN-approved for the transport of dangerous goods.
Another eco-friendly option is an IBC made from PCR or post-consumer recycled material. In this case, the HDPE bladder is made from recycled material.
Reconditioned IBC
Reconditioning consists of six steps.
- Emptying the remains.
All remains are removed from the IBC and taken to a processor or treatment plant.
- Cleaning the exterior
All labels, adhesives, dirt, etc. on the exterior are removed using high pressure.
- Cleaning the interior
Multiple spray nozzles clean the interior of the IBC under high pressure.
- Rinsing and drying. After cleaning, the IBC is rinsed again by machine and by hand and dried.
- Pressure test
A pressure test is performed on every reconditioned IBC. This guarantees that the IBC is leak-proof. The result of this pressure test is indicated on a label affixed to the IBC.
- Quality control
The final step is quality control, sealing the tap, and making any minor repairs. The IBC can now be put back into service.
Rebottled IBC
A rebottled IBC is a combination of new and used parts. The HDPE bladder is new, but the cage and pallet are used and cleaned.
The dirty bladder is removed and processed into PCR material. This material is used for the pallets of new IBCs. The cage and pallet are cleaned and fitted with a new HDPE inner bladder.
As a result, it cannot always be used for food products.
IBC with partial PCR material
This type of IBC container made from PCR material offers users a good way to reduce plastic consumption and limit CO2 emissions. The inner layer of this bladder consists of 100% new polyethylene and the outer layers are made from PCR material. This means that your product only comes into contact with the virgin material, but the IBC still contains a high percentage of recycled material.
